100 HVAC duct installation terms, categorized for clarity. These cover technical components, tools, materials, processes, and standards commonly used in ductwork installation.
🧰 General Terms (Basics)
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HVAC – Heating, Ventilation, and Air Conditioning
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Duct – Channel for air distribution
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Airflow – Movement of air
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Supply Air – Air delivered to space
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Return Air – Air pulled back for reconditioning
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Exhaust Air – Air removed from space
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Fresh Air Intake – Outside air intake
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Static Pressure – Resistance to airflow
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Velocity Pressure – Kinetic energy of moving air
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Total Pressure – Sum of static and velocity pressure
🛠️ Duct Types
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Rectangular Duct
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Round Duct
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Spiral Duct
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Flexible Duct (Flex Duct)
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Pre-insulated Duct
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Sheet Metal Duct
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Fabric Duct
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Phenolic Duct
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Aluminum Duct
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PVC Duct
🔩 Duct Components
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Duct Elbow
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Duct Tee
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Duct Reducer
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Duct Splitter
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Duct Take-off
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Duct Collar
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Duct Transition
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Duct Branch
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Duct Cap
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Duct Damper
🔧 Dampers
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Volume Control Damper (VCD)
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Fire Damper
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Smoke Damper
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Motorized Damper
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Manual Damper
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Combination Fire Smoke Damper
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Backdraft Damper
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Opposed Blade Damper
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Parallel Blade Damper
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Balancing Damper
🧱 Accessories & Devices
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Diffuser
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Grille
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Register
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Louvers
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Air Terminal
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Plenum Box
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Access Door
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Air Filter
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Sound Attenuator
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VAV Box (Variable Air Volume)
🧰 Materials & Insulation
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Galvanized Iron (GI)
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Aluminum Cladding
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Rockwool
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Glasswool
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Armaflex
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Foil-faced Insulation
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Duct Wrap
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Duct Liner
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Acoustic Insulation
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Thermal Insulation
🧰 Fasteners & Supports
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Hanger Rod
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Cleat
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Duct Strap
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Angle Iron Support
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Threaded Rod
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Trapeze Support
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Anchor Bolt
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Saddle Support
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Cable Tie
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Duct Clamp
⚙️ Installation Tools
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Duct Lifter
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Drill Machine
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Sheet Metal Shear
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Rivet Gun
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Folding Tool
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Crimping Tool
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Duct Seamer
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Snips
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Tape Measure
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Spirit Level
⚒️ Sealing & Joining
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Mastic Sealant
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Duct Tape (HVAC grade)
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Gasket
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Duct Flange
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TDC/TDF Flange (Transverse Duct Connection)
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Slip and Drive Connection
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S Cleat
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Drive Cleat
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Sealant Gun
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Lock Form
📐 Standards & Quality
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SMACNA – Sheet Metal and Air Conditioning Contractors’ National Association
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ASHRAE – American Society of Heating, Refrigerating and Air-Conditioning Engineers
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Leakage Class
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Duct Pressure Class
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Duct Gauge
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Velocity Limits
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Clearance
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Duct Testing
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TAB – Testing, Adjusting, and Balancing
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Commissioning
typical standard sizes and approximate weights (in kg) for common HVAC duct components. These values are based on galvanized sheet metal (GI), 24-gauge thickness, and standard duct dimensions used in medium-sized commercial applications. Actual weights can vary based on material, thickness, insulation, and custom fabrication.
📏 Standard Sizes & Approximate Weights of Duct Components
No. | Duct Component | Common Size (mm) | Approx. Weight (kg) |
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1 | Duct Elbow | 600×400 mm, 90° radius | 5–8 kg |
2 | Duct Tee | 600×400 mm with 300 mm branch | 6–10 kg |
3 | Duct Reducer | 600×400 to 400×300 mm | 3–6 kg |
4 | Duct Splitter | 600×400 mm split into 2×300×200 mm | 4–7 kg |
5 | Duct Take-off | 300 mm round on 600×400 mm duct | 1.5–2.5 kg |
6 | Duct Collar | 300 mm diameter | 1–2 kg |
7 | Duct Transition | 600×400 to 400×300 mm, straight | 4–6 kg |
8 | Duct Branch | 600×400 mm main with 300×200 mm branch | 6–9 kg |
9 | Duct Cap | 600×400 mm | 2–4 kg |
10 | Duct Damper (VCD) | 600×400 mm with blades | 6–10 kg |
⚙️ Assumptions:
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Material: Galvanized Iron (GI), 24-gauge (approx. 0.6 mm thick)
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Fabrication: Flanged, with cleats or TDC connections
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No insulation
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Weight includes minor reinforcements (e.g., blades for dampers, stiffeners)
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